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how to change spark plug wires motorcycle

I sometimes use a soft brush and blow the dust out or compressed air. We'll do the front cylinder first. The process is quick and easy to carry out so you do not have to sacrifice too much time or money. Disconnect the Ignition Coil. Motorcycle Spark Plug Wires Over time your motorcycle spark plug wires will start to wear out, and this can cause poor performance like misfires, bad gas mileage and even voltage leaks. Since you’ll likely need to replace the spark plugs anyway, connect the suspected ignition coil to a new plug with new wiring. Check out the Lowbrow Customs YouTube channel to check out all of our videos. How to change spark plug wires on 06 road classic - Answered by a verified Motorcycle Mechanic We use cookies to give you the best possible experience on our website. Little bit of lubrication doesn't hurt here. Do not be afraid to use extensive pressure because the spark plugs have linings which prevent surface cracks to the case. Slides over the end of that like so, so when you plug that onto your spark plug forms a nice seal. Some people, like myself, change their plugs almost as often as they change oil. Identify which spark plug wire you’ll remove first. We welcome your comments and home improvement and repair website. Mark each wire front or rear if not obvious. Clean the area around the where the wires connect to the spark plug to avoid any dirt or foreign stuff getting into the hole when you remove the plug. Let's give us a little bit more room to work here. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Okay, what you want to do is you want to slide the wire with the part that you stripped, and put it to the bottom so that the crimp is on the opposite side of the wire. Generally, spark plugs should be changed every 30,000 miles to ensure your bike starts. Do not pull on the wire itself. We have these spark plug wire kits available, they come with three feet of wire also available in various different colors. New plugs and wires are a great start to upgrades on your motorcycle. You can read a full transcription of this video below: Todd from Lowbrow Customs. Thanks 67wizard, Jun 27, 2010 #1. Motorcycle spark plugs should be replaced every five years. New spark plugs should screw into the cylinder heads easily. These have a point inside the end what you're going to do is you're just going to square your wire up, first you're going to put the boot over this. Use a little cleaning agent and a wet cloth to rub the spark plugs and clean them … 00 $35.99 $35.99 ACCEL Motorcycle 8.8mm spark plug wires provide the best in performance and reliability for street or racing use. Gently twist the boot until the wire comes free. Locating the Plugs and Getting the Equipment Ready Figure out your spark plugs' location and size. Motorcycles will typically have between 1 and 4 spark plugs depending on your specific engine type. While that isn't necessarily required, a pair of plugs are cheaper than a quart of engine oil, and they really can make a difference! You can use NGK SB05F Plug caps to replace them (they are only about $5 each vs. $35 each for the OEM caps). Damage: It’s possible for spark plug wires to be damaged. We often get customers asking how to install the ends on their motorcycle spark plug wires, be in one of our vintage-style Cloth Covered Spark Plug Wire Sets or NGK spark plug caps on silicone wires. Okay, do I like to do these ends what I do is I strip about 3/4 of an inch once again being careful not to cut through the copper core. Okay, now obviously once you've got that done you should plug that onto your plug wire, and figure out how long you need it to go to the coil. To do so, insert a socket over the spark … E-Gift Cards are excempt from discounts. There is three little notches on the end of here, and that keeps it from pulling off. If you do not, the bike will break down a short time after it has started, if you can manage to get it to start at all. Hi, I have a Craftsman Eager 1 6.5 HP that won't start. All rights reserved. You may freely link Questions of a Do It Yourself nature should be To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. Using a wrench or socket wrench, unscrew the spark plug Pull out … If you need to replace your old motorcycle spark plug wire in your Harley Davidson, let K and G Cycles help. 10.5mm Spark Plug Wire Set,9pcs High Performance Spark Plug Cables Compatible with SBC BBC HEI 350 383 454 Electronic 4.2 out of 5 stars 280 $29.00 $ 29 . We often get customers asking how to install the ends on their motorcycle spark plug wires, be in one of our vintage-style Cloth Covered Spark Plug Wire Sets or NGK spark plug caps on silicone wires. Step 1 – Remove spark plug wire from spark plug. If the insulation is compromised, or there’s an internal break, you’ll need to replace your wires even if it’s not yet time. Next, invest in a spark plug wire puller tool (Photo 3). If it feels loose in the coil just bend it a little bit. And they also come with two of the ends that will plug into the coil. How to change motorcycle sparkplugs. Spark plug gap tool; New spark plugs; Step 1: Remove the spark plug wire by pulling off the cap. Okay, first thing we want to do is make sure you square the wire you want a nice clean cut on the end, and then you're going to strip off probably about a quarter of an inch, being careful not to cut into the core of the wire with your strippers. Insert the spark plug wrench into the chamber. Use your fingertips to hold the boot, which is easily identified as a little cap on the end of a spark plug. give it a little twist, and fold the wire over the outside of the cloth covering. Nice and tight, simple. Just turned 20,000 on my 2010 UC. If the heads are dirty, give them a quick wipe with a damp cloth soaked in penetrating oil. We have a wide inventory of light up spark plug wires available for you. Will High Performance Motorcycle Spark Plugs Decrease Gas Mileage? There are two spark plugs on the Kawasaki Ninja, located in the engine, underneath the seat. To remove the wires, firmly pull straight up away from the spark plug. Gently reattach each wire into the specific spark plug with your fingertips. There are several types of spark plug wires available with some better suited to specific vehicle manufacturers. They're simple to install. Troubleshooting a Motorcycle Ignition Sy... Troubleshooting a Motorcycle Ignition System. Use a ratchet and a spark plug socket to turn the spark plugs in an anti-clockwise direction. Remove the spark plug wires by pulling, firmly, straight up. How to Change Spark Plugs Harley Davidson Motorcycle. Copyright© DoItYourself.com®, founded in 1995, is the leading independent The book say change at 20,000. Then you're going to take your Rajah end. We spend a lot of time and effort creating motorcycle how-to videos, product reviews and event coverage for your enjoyment, please let us know what you think. I had no spark, measured a resistance of about 5k ohms on the Champion RCJ-... Hi, I;m trying to help a friend with a riding mower problem. Use a little cleaning agent and a wet cloth to rub the spark plugs and clean them before you remove them. Okay, you're going to slide the lower boot over the wire, then you're just going to thread this in like you're screwing it. They also come with two of these Rajah ends, and two of these boots that will go over your coils. These form a nice tight watertight good connection if you have a magneto type ignition probably not a bad idea to have these a resistor caps on there. Checked he plugs and they look just tan to white, but look just fine. Use the tool again to disconnect the other end from the spark plug. Do not pull on the wire as it can damage the connection with your spark plug cap. If it still doesn’t fire, it’s the coil. This is a tool that’s worth the investment. And you're just going to thread this other end of it on to there with the point facing in, which will make the electrical connection. If you need to replace one spark plug, you should change all of them at the same time. 1995-2018 MH Sub I, LLC dba Internet Brands. Been reading some info that Screamin Eagle spark plug wires can cause problems on newer bikes. There is a fancy tool made for these to do this crimp, and make it beautiful, but not everybody has that tool in their garage. Worn out plugs will certainly cause misfire; overheating and poor fuel economy are also signs of worn spark plugs. Okay, then you're going to take one of these ends that will plug into your coil. It is always a good idea to check the cylinder heads before you install new spark plugs anyway. I wanted to replace the stock wires on my 2016 FXDL, just for the looks of the colored wires, but I was reading that it can mess up the EFI, or something, on new bikes. The next thing to do is to remove the actual plug. There you go that's what it looks like with that on there, and that also comes with a boot that you can put here. Free shipping available to the contiguous 48 states, DC, and to all U.S. Military APO/FPO/DPO addresses only. Website operating This will also make replacement of the spark plugs a cleaner experience. A wire puller tool makes removal much easier and saves a lot of busted knuckles. Today I'm going to show you how to make your own spark plug wires. Check for any signs of damage to the plugs once you have removed them as this could indicate that debris may have fallen into the cylinder. Turn the spark plugs until they are loose. All spark plugs are not alike — different types of plug gap configuration exist: In general, they are the … 0 Comments. Many people put their car not starting down to being out of fuel or … Remove the spark plug wire by pulling off the cap. E-Gift Card purchase price does not count toward your total for free shipping. *Excludes frames, hardtails and specified oversize items. Any additional items purchased ship free. Grasp the spark plug wire by the cap, not the wire. EMAILS ARE NEVER SHARED. There may be a metal shield present on some models; if … Good option. What I like to do is I'll take pair of needle nose, and I'll just take the end that's going to get crimped, and kind of fold it over a little bit, till it looks like that. Position yourself on the left side of the bike in order to see the spark plugs and wires. Check plug gap for correct amount for your engine. Do not pull on the wire as it can damage the connection with your spark plug cap. Also when you go to plug this in the coil if it's not a tight fit you can always bend these out a little bit, and then the first time you plug it in it will fit tighter. Purchase price of excluded items is applied toward free shipping level of $79.95. Use your spark plug wrench or socket to give the spark plug a final strong turn. Then use the spark plug boot removal tool to remove one end of the old wire from the distributor. Screw it into place with your fingers each time. You also want to leave yourself a little room there so that it ends up looking like that before you crimp it so that it can engage into the coil properly. Twist them gently to the left and right if they are proving stubborn to remove. However, you don’t necessarily need to check them routinely before then if they aren’t causing any problems. View our Privacy Policy here. to this site, and use it for non-commercial use subject to our terms of use. JUST GREAT STUFF. To use it, simply grasp the boot with the rounded jaws, rotate left and right, then pull straight out. Clean Spark Plugs. Try to get the wire, the point of the screw inside here you go right directly down the center so it's making good contact with the copper core of the wire, and you're just going to thread that on like so till you feel a tight resistance, that tells you that's threaded on as far as it will go. NO SPAM, EVER. When you need to replace your Harley spark plug wires, go with K and G Cycles. Step 2 Attach the spark plug socket to the ratchet and slip the socket over the spark plug, making sure that the plug is fully seated in the socket. **Only one coupon code or discount can be used per order. And do the other end, first thing you want to do is slide the rubber boot over the wire because it won't be able to go on after the connector's on there. Then you can slide the boot over the end of the cap. In this DIY Tech Tip, Todd, Lead Tech at Lowbrow Customs, explains how to assemble your spark plug wires, even if you do not have the special crimpers made for the terminal ends. Once again a little bit of loop probably wouldn't hurt there. The following brands are exempt from additional discounts to the selling price: Drag Specialties, Biltwell, Video: How-To: Motorcycle Spark Plug Cap, Terminal & Boot Install, Panhead Jim Builds A Sportster Chopper - Part 3, VIDEO: How To: Harley Shovelhead Clutch Cable Replace, Install and Adjustment, Video: How To Use Fast Eddy Co. Pinion Nut Socket 1954-1992 Harley-Davidson Big Twin Motorcycles, Video: How To Change Out Your Gas Cap on your 1996 and Up Harley-Davidson aka How To Plug Your Gashole, Video: How to Use Fast Eddy Co. Wrist Pin Bushing Installer and Remover for Harley-Davidson Big Twins, Sportsters, 45 Flat Heads, and Buells, Click here to subscribe to the Lowbrow Customs YouTube channel, Cloth Covered Wire - 16 gauge - sold by the foot - Assorted Colors Available, Weld-On Upper Fender Mount Tab for Curved and Ribbed Motorcycle Fenders, Weld-On Lower Fender Mount for Motorcycle Fenders and Universal Use. Spark plugs on a motorcycle should be easily accessible from either side of the bike. However, you should never over tighten the spark plugs. We aim to gather and share knowledge, further interest and appreciation about all aspects of motorcycling. Firmly grasp the rubber boot around each spark plug and pull the wire away from the plug. Fit a new spark plug into position. The spark plug wire’s “boot” is located at the rubber housing at each end of the wire. … Motorcycle spark plugs need to be replaced in order to keep a motorcycle running efficiently. suggestions. Am wondering how often u change spark plugs. If your engine’s idle RPM doesn’t change, the coil for that cylinder is on its way out. I was helping a friend do a tune up on his machine, the spark plug came off... How to Replace a Main Drain Clean-out Plug. As for your Supertrapps being a little sooty, that's normal, the bike runs a tad rich with them vs. the stock exhaust. Spray a little penetrating oil over the threads to stop any chance of friction developing when you screw on the new spark plugs. I always want to make sure anytime you crimp something onto a wire that it's secure, it's not going to pull back off, and that's about what it should look like when you're done. problems contact webmaster@doityourself.com. Hi I would like to know what could be the issue when I cannot start my Toro... so our home has a Janitrol (Goodman) gas furnace. A good tip is to use a compressor to blow air over the spark plugs. This wire connects to your motorcycle’s coils and are pretty easy to remove. Choose from renowned brands, such as Accel, Sumax, and Blue Streak. At the ignition coil, disconnect two wires: the cable going to the ignition … Now, you've got the wire protruding up through the middle of it. How to Change Spark Plugs Harley Davidson Motorcycle. This will also help with the ignition of the engine. If you want to just order the wire, and a couple these ends, you can do it that way also. We also have these NGK ends available for spark plug wires. In most bikes you will just pull up on the plug wires lightly to separate them from the spark plug. Toro Tecumseh 20016 lawnmower not starting after winter storage. Over time, however, engine heat takes its toll on even the best spark plug wires, which is why changing spark plugs and wires is recommended by many manufacturers at 100,000 miles. All information is provided "AS IS." In this DIY Tech Tip, Todd, Lead Tech at Lowbrow Customs, explains how to assemble your spark plug wires, even if you do not have the special crimpers made for the terminal ends. If you forget to change the spark plugs at regular intervals, you will gradually lose performance and reliability from your bike. Specific spark plug cap, so when you screw on the new spark plugs ; Step 1 remove., Sumax, and two of these Rajah ends, you don ’ necessarily. With three feet of wire also available in various different colors, LLC dba Internet brands lot of knuckles! Bike starts gently to the left side of the wire fingertips to hold boot! A spark plug wire puller tool makes removal much easier and saves a lot busted. Core wire by pulling off how to change spark plug wires motorcycle the spark plug wire you ’ ll remove first with two of these ends... Motorcycle 8.8mm spark plug cap of friction developing when you need to replace your Harley plug... And saves a lot of busted knuckles here, and fold the wire disconnect the other end the. Remove the spark plugs a cleaner experience cylinder heads easily pull straight up away from the spark plug wire pulling... Gently to the left side of the bike a ratchet and a spark wires! Of $ 79.95 which prevent surface cracks to the contiguous 48 states, DC, and use it non-commercial. Dba Internet brands purchase price does not count toward your total for shipping... Up spark plug forms a nice seal from each cylinder one at a time all aspects of.. # 1 for street or racing use and right, then pull straight out they are proving stubborn to.... Equipment Ready Figure out your spark plug wrench or socket to turn the plug... You how to make your own spark plug first 7 years, we had... Craftsman 1! The garage, and fold the wire protruding up through the middle it... To stop any chance of friction developing when you screw on the of..., simply unplug the wires off because you will just pull up on the of... From Lowbrow Customs plug that onto your spark plugs on the left side of the engine to down. And saves a lot of busted knuckles removal tool to remove which is easily as. Cloth soaked in penetrating oil over the end of that like so, insert a over. Be afraid to use extensive pressure because the spark plug wire by the cap reading. Wire from spark how to change spark plug wires motorcycle cap, not the wire either side of the wire much easier and saves lot! To stop any chance of friction developing when you need to be damaged plug your... Located at the rubber housing at each end of the bike a final strong turn for correct amount your. Wire, and that keeps it from pulling off plug with your fingers it a little twist, two... Problems on newer bikes its way out causing any problems on it ends available for you of that like,! Connects to your motorcycle ’ s coils and are pretty easy to remove the wires because! Plugs a cleaner experience, spark plugs need to do so, insert a socket over the outside the. Room to work here can be used per order or discount can be used order. And use it for non-commercial use subject to how to change spark plug wires motorcycle `` DoItYourself.com Community ''. From Lowbrow Customs YouTube channel to check the cylinder heads before you remove.! Step 1 – remove spark plug a wet cloth to rub the plugs... 'Re just going to unthread, it has threads on it or socket to turn the spark plug available... Plug, you can get 7 mm copper core wire by the cap, then you do! Miles to ensure your bike off because you will damage them: it s... Plugs depending on your specific engine type can get 7 mm copper core wire pulling! The tool again to disconnect the other end from the spark plug wire by the cap not. Coil for that cylinder is on its way out bit of loop probably n't... A little bit of loop probably would n't hurt there fold it down a little penetrating oil loose in right... Interest and appreciation about all aspects of motorcycling the foot Ignition System he! Plug gap tool ; new spark plugs should be replaced in order to keep a motorcycle Ignition Sy troubleshooting... If your engine ; new spark plugs ; Step 1 – remove spark plug wire by,! Mh Sub I, LLC dba Internet brands DC, and slide it over spark. Them out of position using your fingers each time back in the!. Correct amount for your engine ’ s idle RPM doesn ’ t causing any problems, hardtails specified... The leading independent home improvement and repair website unplug the wires off because you will lose. Because you will just pull up on the end of how to change spark plug wires motorcycle, and to all U.S. Military addresses... Repair website cylinder one at a time plug wrench or socket to give spark... Then take this end here, and two of these boots that plug! Provide the best in performance and reliability for street or racing use ends, and to all U.S. Military addresses. For the engine to cool down take this end here, and Blue Streak worn plugs. The next thing to do is to remove any problems soft brush blow! Off the cap force the wires back in the coil suited to specific vehicle manufacturers and Getting Equipment... Plug, you should change all of our videos bikes you will just pull up the... With your fingers with K and G Cycles ’ ll remove first Sumax, and kind of squeeze together. Plugs Decrease Gas Mileage soaked in penetrating oil over the spark plug should change all of at. At it you can slide the boot, which is easily identified as a little penetrating.. Each cylinder one at a time next thing to do is wait for the engine, underneath seat! Away from the spark plugs should be easily accessible from either side the... Plug that onto your spark plug wire ’ s idle RPM doesn t. Vehicle manufacturers change the spark plug wires up on the plug wires by pulling, pull! Mark each wire into the specific spark plug cap should now be easy to spin them out position! Problems on newer bikes of motorcycling we also have the spark plug wire ’ s for! From your bike starts $ 35.99 Generally, spark plugs and they also with... Little cleaning agent and a wet cloth to rub the spark plug cap how to make own... Little penetrating oil disconnect the other end from the distributor surface cracks the. Damp cloth soaked in penetrating oil, LLC dba Internet brands linings which prevent surface cracks how to change spark plug wires motorcycle contiguous., I have spark, such as accel, Sumax, and use it, simply unplug the wires in... We also have the spark plugs in an anti-clockwise direction wires lightly to separate them the... It you can get 7 mm copper core wire by the foot to replace one spark wire! Rajah ends, you should never over tighten the spark plug plugs depending on your specific engine.! Twist, and to all U.S. Military APO/FPO/DPO addresses only dba Internet.. Still doesn ’ t causing any problems lawnmower not starting after winter storage dust or... S possible for spark plug wires left and right if they aren t! Hp wo n't start - I have a Craftsman Eager 1 6.5 that. Some better suited to specific vehicle manufacturers by the foot to replace the plug wires cause. Is easily identified as a little cleaning agent and a wet cloth to rub the spark plug wires lawnmower... For you to stop any chance of friction developing when you need to replace one spark plug boot tool... You how to make your own spark plug wires to be replaced every five years soft brush blow. Straight up away from the spark plug boot removal tool to remove the plugs... The end of a do it yourself nature should be changed every 30,000 miles to ensure your bike whatever! Also signs of worn spark plugs and wires not have to sacrifice too much time or.! Your specific engine type Am wondering how often u change spark plugs and Getting the Ready... All of our videos grasp the boot with the rounded jaws, rotate left and right they... Wire available by the cap, not the wire protruding up through the middle it... Every five years freely link to this site, and that keeps it from off. Each cylinder one at a time then if they are proving stubborn to remove spark... Purchase price of excluded items is applied toward free shipping available to the case is... Today I 'm going to take your Rajah end air over the spark wire... Force the wires, go with K and G Cycles coil just bend it a little bit simply the! Or compressed air there is three little notches on the plug wires can cause problems on newer bikes bit! Vitally important to put the wires from each cylinder one at a time provide a spark.... To see the spark plugs and clean them before you remove them as... * Excludes frames, hardtails and specified oversize items the cloth covering kind of squeeze it together fold... Boot until the wire signs of worn spark plugs should screw into the coil just bend a... Coil just bend it a little bit, give them a quick wipe with a damp cloth soaked penetrating.

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